Raw Materials

The secret to silk production is the tiny creature known as the silkworm, which is the caterpillar of the silk moth Bombyx mori. It feeds solely on the leaves of mulberry trees. Only one other species of moth, the Antheraea mylitta, also produces silk fiber. This is a wild creature, and its silk filament is about three times heavier than that of the cultivated silkworm. Its coarser fiber is called tussah.

The life cycle of the Bombyx mori begins with eggs laid by the adult moth. The larvae emerge from the eggs and feed on mulberry leaves. In the larval stage, the Bombyx is the caterpillar known as the silkworm. The silkworm spins a protective cocoon around itself so it can safely transform into a chrysalis. In nature, the chrysalis breaks through the cocoon and emerges as a moth. The moths mate and the female lays 300 to 400 eggs. A few days after emerging from the cocoon, the moths die and the life cycle continues.

The cultivation of silkworms for the purpose of producing silk is called sericulture. Over the centuries, sericulture has been developed and refined to a precise science. Sericulture involves raising healthy eggs through the chrysalis stage when the worm is encased in its silky cocoon. The chrysalis inside is destroyed before it can break out of the cocoon so that the precious silk filament remains intact. The healthiest moths are selected for breeding, and they are allowed to reach maturity, mate, and produce more eggs.

Generally, one cocoon produces between 1,000 and 2,discount nike shoes,000 feet of silk filament, made essentially of two elements. The fiber, called fibroin, makes up between 75 and 90%, and sericin, the gum secreted by the caterpillar to glue the fiber into a cocoon, comprises about 10-25% of silk. Other elements include fats, salts, and wax. To make one yard of silk material, about 3,000 cocoons are used.